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Aluminum behaves abnormally than animate back angled or burst and needs appropriate tools. So far, 850 Ford dealerships accept enrolled technicians in training programs to adapt for aliment to the 2015 aluminum F-150.

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So far, 850 Ford dealerships accept enrolled technicians in training courses to apprentice how to do blow aliment on the 2015 aluminum F-150 pickup. Ford said the cardinal exceeds its ambition of accepting 750 dealerships enrolled in the courses by the end of 2014.

The training courses activate this anniversary and will be accomplished by advisers from I-CAR (the Inter-Industry Conference on Auto Blow Repair), a nonprofit alignment in Hoffman Estates, Ill., that trains and certifies adjustment technicians.

Jason Bartanen, I-CAR administrator of industry abstruse relations, calls it one of the bigger abstruse training programs of its affectionate ever. So far, I-CAR has appointed about 700 classes in locations about the country. Dealership training begins this month. Training for absolute blow shops and allowance estimators begins in June.

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“Because of the consequence and aggregate of this vehicle, I anticipate we’re activity to see a absurd acknowledgment to this course,” he said.

Ford’s about-face from animate to aluminum on its biggest-selling agent is an astronomic automated adventure and affects anybody from the branch attic to the blow adjustment shop. Ford wants to be abiding blow adjustment specialists apperceive what they’re accomplishing the aboriginal time a damaged aluminum auto rolls into a shop.

Ford awash 763,402 F-series trucks in 2013. It doesn’t address sales of the F-150 alone from the blow of the F series, but Ford assembly statistics appearance that 69 percent of all F-series assembly was F-150 in 2013.

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2-part course

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The I-CAR training advance will be disconnected into two segments. The aboriginal teaches accepted aluminum adjustment techniques, including aluminum adjustment and the operation of captivate guns. The added concentrates on authentic architecture elements of the 2015 F-150 itself.

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Ford has offered to pay the amount of one artisan per dealership for the training course, which takes about two canicule and costs about $1,000. Dealerships that appetite to accept added than one accomplished artisan will pay the added amount to accelerate added technicians.

To assignment on aluminum, Ford recommends that dealerships with anatomy shops and absolute adjustment shops buy new tools, including specialized captivate guns, MIG (metal apathetic gas) welders and specialized exhaustion systems. Ford has estimated dealerships can buy the accessories they charge to get started for $30,000 to $50,000.

When aluminum is angled or broken, it behaves abnormally than steel. Aluminum does not accept the “metal memory” to resume its aboriginal shape, as animate does.

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Ford acerb recommends blow shops set up abstracted areas for alive on aluminum because of steel-aluminum contagion issues. Galvanic corrosion, agnate to rust, can action back the metals blow anniversary other. Combustion can action back the two metals mix.

Among the training requirements will be a bond analysis in which technicians will be asked to accomplish six welds from two positions. I-CAR adjustment experts will biking to dealerships and adjustment shops to be abiding that they accept acquired the able aluminum-handling accessories and that it is installed properly, Bartanen said.

Independent shops

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Roughly 20 percent of Ford’s added than 3,000 dealerships accept anatomy shops; the blow outsource the assignment to added dealerships or to absolute blow adjustment shops. Ford said it has enrolled about 420 absolute shops and hopes to accept 750 by year end.

Technicians aren’t the alone ones who charge a bigger compassionate of the aluminum adjustment process: Allowance adjusters do, too.

Said Bartanen: “This training will be accessible to the allowance industry so allowance adjusters will apperceive what to do and can address added authentic accident assessments.”

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I-CAR and Ford experts additionally will action lectures and demonstrations on acclimation the new F-150 at the International Autobody Congress & Exposition (NACE) July 30-Aug. 2 in Detroit.

The 2015 F-150 is appointed to access in dealerships in the fourth quarter.

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